Cooperation
20 Years of Experience Ensuring a Worry – free Electronic Product Development Process
After 3 rounds of screening by 8 suppliers, Tong Micro ranked first with absolute advantage in total technical score, and was recognized by the customer as the only strategic supplier to break through the practice of “low bid” despite the unfavorable business situation where the price quoted exceeded that of the 2nd place by 2 times+. The premium price is a zero-risk investment in mass production.
Project Background
Global first: the world’s first drillship “Dream” carries the first test mining drilling probe, breaking through the blank of deep-sea monitoring technology;
Core objective: real-time monitoring of temperature and pressure data of test wells, assessment of development effect and environmental risk;
Technical challenge: the first independent research and development in China, with no mature experience to follow;
Extreme environment: water depth of 1,000+ meters, pressure ≥13MPa, temperature 0~5℃; Extra-long cycle: the system needs to operate stably for more than 5 years.
Solution
Data Acquisition: DTS Fiber Optic Temperature Measurement: 0.5m resolution, real-time generation of 3D map of wellbore temperature.
DHG electronic thermobarometer: high precision temperature and pressure acquisition.
Communication: sonar communication + EBD backup storage (ROV underwater robot retrieves data).
Power supply: Built-in battery (more than 5 years) + EBD emergency power supply cabin.
Underwater sealing chamber design: 20MPa pressure resistance, anti-corrosion coating + double O-ring seals, passed 1,500 meters water depth test.
High Stability Circuit Design: Reliability hardware design (5 years unattended work), ultra-low power consumption control chip (5 years of ultra-long time work).
Upper computer software: system control, data acquisition (3D map display), data analysis through sonar.
Technical Highlights:
Sonic transmission optimization: BER <0.01%, bandwidth utilization increased by 40%.
Data reliability: dual U disk + SD card backup + MD5 checksum, data loss rate <0.01%.
Low power consumption design: ensure the reliability and stability of the premise, customized power supply, last 5 years of stable work.
Results and Benefits:
Acceptance rate: passed 873 tests in one go.
Emergency Response: Stable delivery within 6 months after finalizing the contract, which is 5 times faster than the foreign delivery speed (the average cycle in foreign countries is about 3 years).
Customer evaluation: Tongwei team solved the industry problems in 6 months, while providing additional various system support services, far exceeding expectations!
