Cooperation Background: Professional Strength Earns Trust, Embarking on In-Depth Collaboration
Amidst the rapid growth of the medical device industry, our first encounter with this client stemmed from a chance technical exchange. The client was facing numerous challenges in developing a blood centrifuge product and urgently needed a partner with strong technical expertise and extensive service experience to facilitate the implementation of their fully automated blood centrifuge project.
During our initial contact, TronixV detailed our company’s years of experience in medical device design and production, encompassing comprehensive services from precise mechanical design to collaborative development of embedded software and hardware, to complete device production and commissioning. The client was deeply impressed by our exceptional service demonstrated in past successful cases—rapid response to customer needs, customized solutions, and comprehensive project follow-up. Our deep technical expertise and precise understanding of the structure and performance of various complex medical devices—along with our precise understanding of the structure and performance of various complex medical devices.
After multiple rounds of communication and investigation, the client ultimately chose to collaborate with us. This trust not only reflects recognition of our professional capabilities but also demonstrates our confidence in our ability to overcome technical challenges and achieve project goals, laying a solid foundation for our continued in-depth collaboration
Project Background: Domestic Technology Needs Breakthroughs, Fully Automated Separation Presents Both Opportunities and Challenges
As a key piece of equipment in clinical testing and hematology research, the performance of a blood centrifuge directly impacts the accuracy and efficiency of blood component separation. This is particularly true when separating platelet-rich plasma (PPP) from blood, which places even more stringent demands on the equipment.
While the domestic blood centrifuge market has seen some development, there is still significant room for technological advancement, particularly in the early stages of domestic development of fully automated separation technology. Traditional blood centrifuges rely heavily on manual operation, resulting in low separation efficiency and large errors, making them unable to meet the standardized and high-precision demands of modern medicine. However, due to the high technical barriers to entry for fully automated separation technology, there are few domestically produced competing products. The market has long been dominated by imported products, which are not only expensive but also offer slow after-sales service, placing significant cost pressure on domestic medical institutions.
Against this backdrop, the client keenly recognized the market opportunity and was determined to develop a fully automated blood centrifuge with independent intellectual property rights, breaking the monopoly of imported products and promoting domestic substitution. However, the complexity of fully automatic separation technology, the control of centrifugal stability, and high-sensitivity signal acquisition have become huge challenges facing customers.
Solution: Multi-dimensional Technical Overcoming to Build Core Competitiveness in Fully Automated Separation
In response to project requirements and industry pain points, TronixV assembled a dedicated team comprised of experts in mechanical design, embedded software and hardware development, and sensor technology. After in-depth research and repeated evaluation, TronixV developed a comprehensive solution
Fully Automated Centrifugation System Design
With fully automated separation as our core goal, TronixV developed a complete, fully automated control system. This system precisely controls every step of the centrifugation process, from automated sample loading and intelligent centrifugation parameter setting to automated unloading at the end of the centrifugation cycle. This eliminates the need for manual intervention, significantly improving operational convenience and consistency.
Stable Centrifuge Core Mechanical Design
Centrifugation efficiency is a core performance indicator of a centrifuge, and a stable mechanical structure is the foundation for ensuring this. TronixV has optimized the design of the centrifuge’s core mechanical components, using high-strength alloy materials to manufacture the centrifuge rotor. Through precise dynamic balancing calculations, TronixV ensures operational stability during high-speed centrifugation, thereby ensuring uniform and reliable blood component separation and providing a solid foundation for obtaining high-quality PPP.
Highly Sensitive Signal Acquisition and Processing
To precisely monitor and control the centrifugation process, TronixV have equipped it with highly sensitive sensors that can capture key signals such as rotational speed, temperature, and vibration in real time. At the same time, a dedicated signal processing algorithm has been developed to quickly analyze and process the collected signals and provide timely feedback to the control system to ensure that the centrifugal parameters are always in the optimal state and further improve the separation effect.
Technical Highlights: Innovative Breakthroughs Demonstrate Core Technical Strength
Precise Implementation of Fully Automated Separation Technology
This system breaks away from traditional manual operation and achieves a fully automated process from sample placement to PPP separation through the collaborative work of embedded software and hardware. The system automatically adjusts parameters such as centrifugation speed and time based on the characteristics of different blood samples, ensuring stable and repeatable separation results. This technology is leading among similar products in China.
Superior Centrifuge Core Mechanical Design
Our centrifuge core mechanical structure ensures high strength and stability while optimizing airflow and heat dissipation to effectively reduce noise and temperature during operation, extending the device’s service life. Numerous tests have verified its centrifugal performance, demonstrating superior separation accuracy and efficiency to most competing products in China, meeting the requirements for high-precision PPP separation.
Highly Sensitive Signal Acquisition and Intelligent Control
Advanced sensor technology and intelligent algorithms enable precise capture and rapid response to weak signals during the centrifugation process. Even the slightest deviation in operating parameters allows the system to make immediate adjustments, ensuring the stability of the centrifugation process. This technological highlight strongly supports the device’s high performance.
Achievements and Benefits: Technology Implementation Produces Results, Achieving Win-Win Results for All Parties
Project Achievements
Through the team’s tireless efforts, TronixV completed the design, production, and commissioning of the prototype on schedule and successfully delivered it to the client. This prototype implements fully automated blood centrifugation, meeting all performance requirements: stable and reliable centrifugation, high PPP separation purity; low noise and excellent stability; and fully automated operation, greatly simplifying usage.
On a technical level, TronixV successfully overcame technical difficulties in centrifugation and sensor design, establishing a mature R&D and production technology solution for fully automated blood centrifuges, laying a solid foundation for subsequent mass production.
Project Benefits
For the client, with our technical support, they successfully developed a competitive, fully automated blood centrifuge, filling a product gap in this field, enhancing their core competitiveness in the medical device market, and taking a key step toward expanding their market share and achieving domestic substitution.
For the industry, the success of this project has advanced the development of fully automated blood centrifuge separation technology in China, breaking the technological monopoly of imported products and providing domestic medical institutions with a more cost-effective option, helping to reduce medical costs and improve medical service efficiency.
For the industry, the success of this project has advanced the development of fully automated blood centrifuge separation technology in China, breaking the technological monopoly of imported products and providing domestic medical institutions with a more cost-effective option, helping to reduce medical costs and improve medical service efficiency.
For us, this collaboration further validates our company’s technical strength in the research and development of complex medical devices, accumulates valuable experience in the development of fully automated blood centrifuges, solidifies our professional position in the industry, and paves the way for future collaborations with more customers.
This collaboration exemplifies the perfect integration of technological innovation and market demand. TronixV will continue to uphold the principle of technology empowerment and contribute further to the localization of the medical device industry.